Blasting & Coating Division – CTS Offshore and Marine Limited https://www.ctsom.com CTS Offshore and Marine Limited Fri, 07 Oct 2022 13:41:55 +0000 en-US hourly 1 https://wordpress.org/?v=5.7.17 https://www.ctsom.com/wp-content/uploads/2022/11/cropped-Asset-1-32x32.png Blasting & Coating Division – CTS Offshore and Marine Limited https://www.ctsom.com 32 32 Supply of Blasting & Coating skilled team with rope access certification https://www.ctsom.com/case-studies/supply-of-blasting-coating-skilled-team-with-rope-access-certification/ https://www.ctsom.com/case-studies/supply-of-blasting-coating-skilled-team-with-rope-access-certification/#respond Fri, 07 Oct 2022 12:09:49 +0000 https://www.ctsom.com/?post_type=avada_portfolio&p=21611 CLIENT | Accommodation Vessel Owner ASSET | Accommodation Vessel DATE | 2022 LOCATION | Brazil Overview CTS was invited by the Accommodation Vessel Owner/operator to provide one Rope Accesswelding 6G team and two teams of R/A U.H.P. blasters & painters, for renewal of [...]

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CLIENT | Accommodation Vessel Owner

ASSET | Accommodation Vessel

DATE | 2022

LOCATION | Brazil

Overview

CTS was invited by the Accommodation Vessel Owner/operator to provide one Rope Accesswelding 6G team and two teams of R/A U.H.P. blasters & painters, for renewal of braces on the PS and SBS crane boom under the supervision and instructions of the maker’s FavelleFavco. The R/A blasting and coating team was to descale the crane boom mechanically, clean chemically / U.H.P. W. Jet blasting, and then paint with 2 coats of primer and yellowtop coat. CTS provided all the R/A equipment, consumables, and equipment required for the blasting and coating teams. The team was handpicked from our pool of skilled ex-shipyard pipe and steel fitters/welders with very good knowledge and relevant certificates. Experienced Blasting/Coating teams were deployed for the project

Scope of Works

• Braces: Total renewal of 38 braces (26 on the port boom and 8 on the STBD boom)• De-scaling and painting booms with two stripe coats of primer paint and top yellow coat full paint apply on booms
• CTS along with the Client, ensured all areas of work had no presence of debris and oil.• All the passageways cleared from any obstacles for easy access.
• Hot work was minimized, and major cutting and welding were conducted only after approval from Safety inspector
• All electrical equipment checked by Client electrical and HSE department and lock out and tag out system was put into use

Project Gallery

Result

The project was delivered safely, within time and quality to the Client

Client Feedback

“The Client was extremely pleased and impressed with CTS quality of work and assured they would only use our services as and when required in the future.”

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Three Offshore Wind HVDC Platforms Recovered from Corrosion Damage https://www.ctsom.com/case-studies/three-offshore-hvdc-wind-platforms-recovered-from-corrosion-damage/ https://www.ctsom.com/case-studies/three-offshore-hvdc-wind-platforms-recovered-from-corrosion-damage/#respond Thu, 30 Jul 2020 10:00:35 +0000 https://www.ctsom.com/?post_type=avada_portfolio&p=21242 CLIENT | Transmission System Operator ASSET | HVDC Platforms DATE | May 2020-June 2020 LOCATION | North Sea, Germany Overview CTS was called upon to provide painting and maintenance services for the top deck of three offshore wind HV transformer platforms located in [...]

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CLIENT | Transmission System Operator

ASSET | HVDC Platforms

DATE | May 2020-June 2020

LOCATION | North Sea, Germany

Overview

CTS was called upon to provide painting and maintenance services for the top deck of three offshore wind HV transformer platforms located in the North Sea off the coast of Germany. The platforms are situated in a harsh corrosive environment and have become stressed from the heavy workload of container movements. The wear and tear of these conditions mean that they must undergo regular maintenance, including new paint and protective coatings. It is for this reason, the client, a major European electricity transmission system operator, entrusted CTS to find a cost-effective solution.

Scope of Works

• Climate control tent set-up
• High-pressure washing (300 bar)
• Steel thickness test
• Descaling
• Bristle blasting and sanding for rust removal
• Dry film thickness test
• Preparation of steel for paint
• Relative humidity and dewpoint inspection
• Bresle testing
• Painting and protective coating for the deck.

Project Gallery

Result

Despite the stringent travel measures due to the COVID-19 outbreak, CTS was able to quickly assemble a qualified team to complete the works on each platform within the two-month time frame. Each team built a climate-controlled tent around the work area, to ensure the ideal conditions were maintained throughout the descaling, steel preparation and coating process. The client was pleased with the CTS team’s competence and attention to detail.

Client Feedback

“We’d like to thank CTS and their team for a job well done. Effective project management and quick to mobilize even with the constraints of COVID-19. We are very pleased with the standard of work seen these last two months and the professionalism of the team on board.”

Asset Manager

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Three Offshore Wind HVDC Platforms Recovered from Corrosion Damage_03

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HFO Tank Cleaning & Cosmetic Maintenance for Container Fleet https://www.ctsom.com/case-studies/hfo-tank-cleaning-cosmetic-maintenance-for-container-fleet/ https://www.ctsom.com/case-studies/hfo-tank-cleaning-cosmetic-maintenance-for-container-fleet/#respond Tue, 19 May 2020 08:33:16 +0000 https://www.ctsom.com/?post_type=avada_portfolio&p=21163 CLIENT | Ship Management Company VESSEL | Container Fleet DATE | Sept. 2019-Jan. 2020 LOCATION | Various Overview CTS was awarded a contract with a major ship management company to carry out various projects onboard their fleet of container ships. The scope of [...]

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CLIENT | Ship Management Company

VESSEL | Container Fleet

DATE | Sept. 2019-Jan. 2020

LOCATION | Various

Overview

CTS was awarded a contract with a major ship management company to carry out various projects onboard their fleet of container ships. The scope of work required blasting and coating services and HFO tank cleaning onboard 14 container ships over the course of 5 months. CTS had worked with the company in the past and was entrusted to provide a safe and effective solution.

Scope of Works

• Cleaning of HFO tanks.
• Hydroblasting on lashing bridge platforms, columns, and storage.
• Thinned steel cropped and renewed.
• Lashing bridges and columns primed and painted with two coats.
• Main deck derusted and painted.
• Yellow highlighting and painting of all markings on the deck.
• Derusting and painting of cargo hold tank tops.

Project Gallery

Result

Each of the client’s vessels varied in the extent of work needed; however, CTS’s expert teams were able to react quickly while safely completing the scope of work on time and under budget. The HFO tank cleanings required extra care as the process involved reheating, which can produce hazardous gases within the tank. Although, CTS’s experience working with HFO ensured that the projects were carried out to meet safety standards. All works were thoroughly completed and confirmed by the Chief Engineer.

Client Feedback

“CTS has been consistent in providing us with excellent services over the years. Their experienced team knows exactly what needs to be done and always manage to complete even the most complex of projects on time. We look forward to working with them on future projects.”

Vessel Manager

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HFO Tank Cleaning and Cosmetic Maintenance for Container Fleet

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CTS Teams Excel in Major Cruise Refit https://www.ctsom.com/case-studies/cts-teams-excel-in-major-cruise-refit/ https://www.ctsom.com/case-studies/cts-teams-excel-in-major-cruise-refit/#respond Thu, 26 Mar 2020 18:27:53 +0000 https://www.ctsom.com/?post_type=avada_portfolio&p=20973 CLIENT | Columbia Cruise Services VESSEL | Passenger Ship DATE | January-March 2020 LOCATION | Rijeka, Croatia Overview Columbia Cruise Services reached out to CTS to undertake various projects on-board their ship, the Marella Dream, in preparation for its 7th Class Renewal Survey. [...]

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CLIENT | Columbia Cruise Services

VESSEL | Passenger Ship

DATE | January-March 2020

LOCATION | Rijeka, Croatia

Overview

Columbia Cruise Services reached out to CTS to undertake various
projects on-board their ship, the Marella Dream, in preparation
for its 7th Class Renewal Survey. CTS assembled a team of 59
technicians with a wide range of specializations to fulfill the large
scope of projects over the course of 2 months. Our experience in
major turnkey EPC projects enabled us to implement a strategy to
complete the full extent of work on time while meeting our high
standard for quality.

Scope of Works

• Turnkey Installation of Alfa Laval Ballast Water Treatment Plant

• Steel Renewal works: tank repair & stiffener installation

• Kronhe flow meter installation

• Tank cleaning

• Window replacement with Rope access team

• Cosmetic renewal on funnel & sun deck

• Carpentry and upholstery team for passenger area refurbishment

• Electricians

Project Gallery

Result

Due to the age of the ship, there was a significant amount of steelwork required. Additionally, since numerous modifications had been carried out over the lifetime of the vessel, the drawings provided were no longer accurate. Fortunately, our team conducted a pre-evaluation to get a sense of these potential obstacles early on.

CTS worked closely with the owners to avoid any delays and was able to complete the project safely and on schedule. Columbia Cruise Services was impressed by our team’s expertise and requested for CTS to assist with future projects.

Client Feedback

“I want to commend CTS’s team for their exceptional work. Their team was responsive and adaptable when it came to completing all planned and unplanned tasks. I would recommend CTS Offshore and Marine’s services to others. We look forward to working with them on future projects.”

Technical Superintendent

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CTS Teams Excel in Major Cruise Refit

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BorWin Gamma Safely Hooked-Up by CTS Teams https://www.ctsom.com/case-studies/borwin-gamma-hooked-up/ https://www.ctsom.com/case-studies/borwin-gamma-hooked-up/#respond Wed, 09 Jan 2019 15:27:52 +0000 https://www.ctsom.com/?post_type=avada_portfolio&p=19573 CLIENT | Petrofac / TenneT VESSEL | HVDC Converter Station LOCATION | Dubai / Germany DATE | Oct 2018 - Feb 2019 (hook-up completed) Overview The BorWin gamma topside has been successfully welded to its jacket by CTS Teams, a location 130km off the [...]

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CLIENT | Petrofac / TenneT

VESSEL | HVDC Converter Station

LOCATION | Dubai / Germany

DATE | Oct 2018 – Feb 2019 (hook-up completed)

Overview

The BorWin gamma topside has been successfully welded to its jacket by CTS Teams, a location 130km off the German shore, deep in the North Sea. This key milestone marks completion of a critical hook-up phase during the massive offshore project that will deliver enough clean energy over one million homes via the German national grid.

Constructed between 2014 and 2018 at DryDocks World in Dubai, and commanding half of its capacity, this 900MW HVDC converter platform began its voyage to where it would be united with its jacket, already installed 40m’s deep. During its journey the megastructure battled treacherous weather conditions and was delayed despite its impressive size and construction as the sophisticated equipment and technology housed within the chassis demanded proper protection.

 

Upon arrival, the BorWin gamma topside was installed utilising dynamic float-over methodology, a first for the method in the North Sea. Weighing a monumental 18,000 tonnes and heavier than Big Ben, the 6 legs were intelligently placed over the jacket’s main piles, commencing our vigilant hook up activities to secure the topside to its substructure.

This critical and complex phase carried out by CTS teams was completed to exacting standards and to schedule while adhering to a multitude of HSEQ regulations, braving the winter in North Sea and safely fulfilling the contract with zero lost time injuries, a standard we maintain across all our projects.

Project Gallery

Result

Set to convert AC from offshore windfarms to DC and transmitted by a 160km long cable for the German national grid, this pioneering project will set the tone for future constructions and importantly, pushes the needle closer to a world powered by clean energy.

Feedback

“This marks a momentous milestone for the project in its endeavour to provide a huge population with renewable energy, we are proud to be part of this project and have successfully executed the critical hook-up phase.”

CEO, CTS Offshore and Marine, Gulber Suri

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BorWin gamma topside hooked-up

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Blasting and Coating to Revamp LNG Tanker Whilst Trading https://www.ctsom.com/case-studies/blasting-and-coating-to-revamp-lng-tanker-in-situ/ https://www.ctsom.com/case-studies/blasting-and-coating-to-revamp-lng-tanker-in-situ/#respond Mon, 10 Dec 2018 16:08:54 +0000 https://www.ctsom.com/?post_type=avada_portfolio&p=19410 CLIENT | Leading Oil Major VESSEL | LNG Tanker DATE | Nov - Dec 2018 LOCATION | Qatar, Singapore Overview Contracted by Leading Oil Major for Company’s 216,000m3 LNG Vessel, we deployed a team of IRATA certified technicians to conduct cosmetic maintenance and repairs [...]

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CLIENT | Leading Oil Major

VESSEL | LNG Tanker

DATE | Nov – Dec 2018

LOCATION | Qatar, Singapore

Overview

Contracted by Leading Oil Major for Company’s 216,000m3 LNG Vessel, we deployed a team of IRATA certified technicians to conduct cosmetic maintenance and repairs on aloft areas, accommodation and engine casing bulkheads.

CTS completed works without disruption to the vessel, meaning no downtime and no lost earning days. Vital for ships that adhere to strict schedules. All rope access gear, PPE and all blasting and painting equipment was supplied by CTS.

Scope of Works

High pressure (1000 bar) water blasting of affected areas, removal of flakes and other contaminants and de-rusting.

Carry out power tooling in affected areas for spot descaling and remove the cracking and flaking paint back to the primer. Feather the edges of the intact paint and then abrade the remaining areas.

Low pressure freshwater wash in delicate areas.

Spot paint touch up two tooling regions and one stripe coat. Stripe coat primer on descaled areas. Apply topcoats.

Project Gallery

Result

We thoroughly blasted and coated an area totalling over 2500m2, more than initially estimated, however, undeterred by this we set about delivering the solution to the client within the given timeframe to not impede normal operations.

From start to finish the project was completed to high industry standards and so in keeping with our first-rate quality work.

With full support from the technical superintendent and vessel crew, we were able to complete the job in time, safely and with prolific result.

Client Feedback

The clients were pleased with the result and have awarded CTS with a contract for their on-going fabric maintenance needs for their vessels operating in the Singapore/UAE region.

“The quality of work was excellent and conducted to schedule.

Furthermore, we would not hesitate in recommending Blasting and Coating services from CTS to others.”

– Fleet Manager

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Blasting and Coating Offshore

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Supply of Blasting & Coating Skilled Teams https://www.ctsom.com/case-studies/supply-blasting-coating-skilled-teams/ https://www.ctsom.com/case-studies/supply-blasting-coating-skilled-teams/#respond Tue, 23 Jun 2015 15:11:08 +0000 https://www.ctsom.com/?post_type=avada_portfolio&p=19105 CLIENT | Prosafe VESSEL | Safe Concordia DATE | June 2015 LOCATION | Brazil Project Brief CTS was invited by Prosafe to provide one Rope Access welding 6G team and two teams of R/A U.H.P. blasters & painters, for renewal of braces on the [...]

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CLIENT | Prosafe

VESSEL | Safe Concordia

DATE | June 2015

LOCATION | Brazil

Project Brief

CTS was invited by Prosafe to provide one Rope Access welding 6G team and two teams of R/A U.H.P. blasters & painters, for renewal of braces on the PS and SBS crane boom under the supervision and instructions of the maker’s Favelle Favco. The R/A blasting and coating team were to descale (Spot) the crane boom mechanically / clean chemically / U.H.P. W. Jet blasting and then paint after with 2 coats of primer and yellow top coat. CTS provided all the R/A equipment, consumables and the equipment’s required for the blasting and coating teams. Team was handpicked from our pool of skilled ex-shipyard pipe and steel fitters/welders with very good knowledge and relevant certificates. Experienced Blasting/Coating team were deployed for the project.

Scope of Work

• Braces: Total renewal of 38 braces (26 on the port boom and 8 on the stbd boom)

• De-scaling and painting booms with two stripe coats of primer paint and top yellow coat full paint apply on booms

• CTS along with Prosafe, ensured area of works was clean of any debris and oil.

• All the passageway cleared from any obstacle for easy access.

• Hot Work area being minimised, and major cutting and welding done after approval from Safety inspector

• All electrical equipment checked by Prosafe electrical department and tagged ready to use

Project Gallery

Results

The project was delivered safely, within time and quality to the client.

Client Feedback

The client was extremely pleased and impressed with CTS quality of work and assured they would only use our services as and when required in the future.

Download Case Study

Blasting and Coating Case Study

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